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Matching Permanent magnets to applications
Jul 8, 2008 10:38:11 PM
The purpose of a permanent magnet is to produce flux in the working gap of a device. Obviously all permanent magnetic material will produce flux, but depending upon the working application, certain material types, grades and shapes will be more efficient than others. The following is a breakdown by product line applications that are most suitable for a material characteristics:
CAST ALNICO The key attributes of Cast Alnico are:
The key attributes of Sintered Alnico are:
ALNICO APPLICATIONS General applications for both cast and sintered Alnico are:
Key attributes of ceramic magnets are: Economical High Hc and Hci compared to Alnico On the negative side, ceramics are good for simple shapes only, very fragile, require expensive tooling, and temperature sensitive (0.2%.) FERRITE MAGNET APPLICATIONS Generally ceramic magnets are used in: DC permanent magnet motors used in the automobile industry for blowers, window lifts, windshield wipers, etc. (NOTE: Many of the motors come from outside sources not tied directly to the auto company itself). Separators to remove ferrous materials from liquid powder and bulk commodities. Magnetic Resonate Imaging, MRI Magnetos used on lawnmowers, garden tractors and outboard motors. DC brushless motors with controllers for speed and direction. SAMARIUM COBALT While being quite expensive, samarium cobalt magnets are: High Hc and Hci High Bhmax Very good temperature stability Powerful for size On the negative side, samarium cobalt is price sensitive due to cobalt supply and demand. SAMARIUM COBALT APPLICATIONS Samarium Cobalt is used in these general applications: Traveling wave tubes Computer rigid disc drives D.C. Motors (where temperature stability is vital, such as, Military use-satellite systems, small military motors) sensors, growing automotive applications and linear actuators. NEODYMIUM Key reasons for using Neodymium are: High energy for size More economical than Samarium Cobalt Good in ambient temperature situations Very high Hc and Hci output On the negative side of neodymium are relatively high price, corrosion that can result in loss of energy, and temperature coefficient of .13%/ degree centigrade. NEODYMIUM APPLICATIONS Some of the ever-growing list of uses are: Computer rigid disc drives Linear actuators Hammerbank printers Speakers Microphone assemblies Magnetic separators DC Motors & Automotive starters Servo Motors |






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